Concentrated Solar Power (CSP): Millions of Losses with Wrong Components
Released on: March 1, 2011, 09:44 am
Author:
Kerstin Kötter
Industry:
Energy
According to calculations by DLR (German Aerospace Center) the
increase in yield resulting from annealed parabolic mirrors over a
period of 25 years amounts to more than seven million Euros. This is
based on independent figures and on the company’s practical experience
with more than seven million solar mirrors that have been installed in
the field for 30 years already.
In the industry it is discussed whether CSP solar mirrors made from tempered or
annealed glass achieve a better overall performance. Manufacturers of tempered
mirrors advertise lower costs for mirror replacement. This calculation fails to take
account however of the higher plant yield that solar mirrors made of annealed glass
achieve owing to their better precision collector interception.
The key parameters for the yield of a CSP plant are the bending properties of the
mirrors. The basis for assessing the bending properties of a solar mirror is the
focus deviation (FDx). This measures the frequency distribution of the real focus
deviation in transversal (x) direction of the reflected beam from the ideal focul
line of the collector parabola. Consequently, the lower the FDx value, the higher
the plant yield. According to the calculations of the DLR each millimetre of
decreased scattering loss amounts to an additional plant yield of 11.25 million
Euros1 over a period of 25 years.
Based on these data, FLABEG Holding GmbH, the market leader in the field of glass
finishing and the leading international manufacturer of solar mirrors has made the
following calculation:
Yield and cost summary for a 50 MW plant with 23,000 tubes and 200,000 mirrors
Additional yield due to better precision collector interception (FDx): Annealed +
7,875.000 €1 Tempered 0
Costs for mirror replacements due to glass breakage:
Annealed - 650,000 € Tempered - 42,500 €
Costs for absorber tube replacements due to glass breakage: - Annealed 65,000 €
Tempered 0
Total: Annealed + 7,160.000 € Tempered - 42,500 €
Additional yield of the plant with annealed solar mirrors after 25 years:
7,117,500 €
Bases of calculation:
Average mirror breakage rate: annealed 0.20 %2, tempered 0.01 %3
Average absorber tube breakage rate: annealed 0.025 %2, tempered 0 %3
Precision rate / focus deviation: annealed FDx < 8 mm4, tempered FDx < 8.7 mm3
1Mean values according to calculations by the German Aerospace Center, reference
values: plant capacity 50 MW, period of observation 25 years, nominal glass
thickness 4 mm
2Average values according to KJC/Harper Lake, period of observation 10 years,
nominal glass thickness 4 mm
3Tempered glass manufacturer’s indications
4 Current average focus deviation of FLABEG parabolic solar mirrors
The result shows that during long-term observation, the annealed solar mirrors are
markedly more profitable: More than seven million Euros of additional plant yield is
achieved over the period of 25 years.
Axel Buchholz, CEO of FLABEG Holding GmbH, is able to confirm this calculation based
on independent figures from his own practical experience: “Competitors advertise
with extrapolations. In contrast, our solar mirrors have been in the field for 30
years already and have proven their durability and constantly high performance”.
Another item of practical experience to be borne in mind: “Glass breakage generally
arises only at the corners or edge of a mirror. Tempered glass shatters into a
thousand individual pieces in this case, which may result in considerable damage to
other components in the field. Our annealed mirrors on the other hand continue to
remain operational”.
FLABEG, founded in 1882, is an independent company with 13 facilities in Europe,
America and Asia. FLABEG is active in the commercial sectors of automotive mirrors,
solar mirrors and technical glass; specializing in all processes of glass finishing.
As the pioneer of solar technology with a worldwide network, FLABEG produces mirrors
for all CSP-applications – Parabolic Trough, Dishes, Tower and Linear Fresnel. Due
to latest coating technologies our solar mirrors are characterized by a reflectivity
of more than 95%. FLABEG sets technological standards in terms of the company's
core competencies – bending and coating.
Contact Details: Kerstin Kötter
Head of Marketing & Communication
FLABEG Holding GmbH
Waldaustr. 13
90441 Nürnberg
Phone: +49 911 96456 0
Fax: +49 911 96456 465
kerstin.koetter@flabeg.com
www.flabeg.com
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